archive_a: 2024/11

Combination of prefabricated wall panels and magnets

2024-11-28 - tags：Bar Shuttering Magnets Corner Shuttering Magnets Side Fixing Shuttering Magnets U-shaped Shuttering Magnets precast concrete shuttering magnets precast shuttering magnet

Prefabricated wall panels refer to concrete wall panels produced in factories through standardized and mechanized methods. They are mainly used for wall parts of building structures. Its advantages include controllable quality, fast construction speed, and low environmental impact. And due to factory production, it can reduce the workload of on-site construction, reduce the impact on the environment, and improve construction safety. The use of prefabricated wall panels can significantly improve construction efficiency and quality, and is an important trend in the modern construction industry. During the production and construction process, people put forward high-efficiency, environmentally friendly, and energy-saving requirements for the processing of prefabricated walls. Therefore, the combination of prefabricated parts and magnets was developed. After continuous testing and summary, the superb performance of this process was confirmed.

precast shuttering magnet

The combination of prefabricated wall panels and magnets is mainly manifested in the following aspects:

Quick installation and removal: Prefabricated wall panels can be quickly installed and removed by means of built-in magnets. This design allows prefabricated wall panels to be quickly adsorbed and fixed by magnetic force, which simplifies the construction process and improves construction efficiency.

Stability: Prefabricated wall panels using magnets can provide additional stability when connected. For example, some designs mention that a convex plate is provided in the middle of one side of the prefabricated wall panel, and a slot is provided on the inner side of the convex plate, while a groove and a magnet plate are provided at the corresponding position of the wall panel on the other side. The adsorption of the magnet ensures the stability of the wall panel connection.

Multiple adsorption to prevent loosening: In some patented technologies, the design of multiple adsorption is mentioned, that is, the mutual adsorption of multiple magnet plates is used to prevent the prefabricated wall panels from loosening after connection. Such a design not only facilitates installation, but also enhances the stability of the structure.

Pre-embedded magnet layer: In the design of some prefabricated wall panels, a magnet layer will be embedded in the wall panel. These magnet layers are composed of several magnet blocks evenly distributed in a matrix. They can be used in conjunction with floor tiles or wall tiles on the surface of the prefabricated panel to achieve rapid installation without cement mortar.

Magnetic shielding layer: In order to prevent electromagnetic interference caused by magnets to the surrounding environment, some prefabricated wall panel designs also include a magnetic shielding layer, which can avoid the influence of magnet blocks on the surrounding environment and electronic equipment.

Reuse: Prefabricated wall panels using magnets can be easily disassembled and reused, which is very useful for occasions where the layout needs to be changed frequently or for decoration, and it also reduces the generation of construction waste.

Simple structure and convenient construction: Prefabricated wall panels with embedded magnets have the characteristics of simple structure and convenient construction. They do not require traditional cement mortar pasting. Simply place the floor tiles or wall tiles directly on the surface of the prefabricated panel to achieve a firm bond.

precast shuttering magnet

For The Precast Concrete Magnetic Formwor, how do we ensure that it is safe, efficient and used correctly?

2024-11-28 - tags：Formwork Shuttering Magnets Magnetic Formwork Clamps Magnetic Formwork Supports Precast Concrete Magnetic Formwor Reinforced Concrete Magnetic Formwork Shuttering Magnets for Precast Concrete

Now,The Precast Concrete Magnetic Formwork has brought a huge change to our industry, and people have enjoyed great convenience with new opportunities, so we should also give it the greatest support. Therefore, in the process of operating Precast Concrete Magnetic Formwork, the following precautions need to be paid attention to:

Precast Concrete Magnetic Formwor

1、Mechanical Behavior of Precast Slabs for Ensuring Safety Control:
- Avoid three-dimensional operations in the same vertical plane. If necessary, special safety protection facilities must be established.
- The installation and removal of high or complex structure templates should be conducted in accordance with the design requirements of the construction organization, and safety measures must be in place.
- The formwork support shall not be placed on the scaffold.
- If there are reserved holes (holes) on the template, they should be covered after installation.
- During the concrete pouring process, dedicated personnel should be responsible for inspecting and maintaining the formwork. If any deformation is detected, it should be adjusted and reinforced immediately.

2、Operation and maintenance guarantee the benefits of Precast Concrete Formwork:
- During the drawing process, the drawing die box should be kept lubricated. After the operation is completed, the power supply of the steel bar processing equipment should be cut off, the switch box should be locked, and the lubrication work should be carried out.
- The selection of concrete molding equipment needs to meet the requirements. For example, mechanical vibration equipment should be used. For dry and hard concrete, vibration tables or surface pressure vibration molding should be adopted.
- The use of the plug-in vibrator should comply with the regulations. For instance, before the installation of the flexible shaft, the rotation direction of the motor should be checked, and it shall not be placed on the mold support, tie rod or steel skeleton.

3、Powerful combination of mould and insert:

- The parts of the mold should be firmly connected with each other, and should meet the installation and positioning requirements of the reserved holes, inserts and embedded parts of the prefabricated components.

- The mold joints of fair-faced concrete prefabricated components should be tight, and effective anti-slurry and anti-water leakage measures should be taken.

- Mold clamping and mold opening should be operated according to the instruction manual, and barbaric operation is strictly prohibited.

4、Precast Concrete Formwork Innovations - Magnets & Magnetic Systems:

- The magnet and magnetic system are the core part of the precast concrete magnet, and it should be ensured that its structure supports and protects the magnetic system, usually made of durable steel, to ensure the longevity and strength of the magnet.

- Steel plates or inserts, as connecting elements, should be firmly embedded in the concrete elements, providing a reliable anchor point.

- The strength of the magnetic system is the key to determining whether the magnet can withstand the weight and pressure of the concrete elements during the pouring process.

5、Environmental Conditions and Durability:

- Consider the environmental conditions in which the precast concrete magnet will be used, such as temperature, humidity, and chemical exposure, which may affect the performance and longevity of the magnet.

6、Operation & Maintenance:

- When using precast concrete magnets, avoid any debris on the bottom of the table that can affect the magnetic force of the magnet.

- Keep the magnet clean and maintained to ensure its performance and longevity.

How do you maintain the shutter magnet?

2024-11-28 - tags：450kg-3100KG shuttering magnet Precast Concrete Magnetic Formwork Precast concrete magnet Push-Button Magnet magnetic sheet separator shuttering magnet

After a long time of use, will the magnetic force weaken, how to maintain?

The Shutter magnets may indeed weaken their magnetic force after prolonged use, mainly due to the following factors:

1、Effect of high temperature: The temperature resistance of NdFeB magnet is usually about 80℃. If it is in a higher temperature environment for a long time, it may lead to a weakened magnetic force.

2、Material problems: If the magnet material contains more impurities, or uses low-quality materials, it may lead to insufficient magnetic force, and even degaussing in a short period of time.

3、Physical impact: High frequency of impact or impact may cause the magnet structural demagnetization.

4、High magnetic field environment: In a high magnetic field environment, the magnet may lose its magnetism or the magnetic pole changes (e. g., in the magnetic charging machine or demagnetic machine).

Therefore, in order to maintain the fast disconnecting magnet, extend its service life and maintain its magnetic force, the following measures can be taken:

1、Avoid high temperature: try to avoid exposing magnets to a high temperature environment, especially in high temperature operations such as injection molding, hot pressing or oven baking.

2、Choose high quality materials: When buying magnets, choose reputable suppliers and ensure that high quality materials such as N35 or higher nedFeB magnets are used.

3、Avoid physical impact: Avoid high frequency impact during transportation and use.

4、Regular inspection: check the magnetic force of the magnet regularly. If the magnetic force is found to weaken, replace it in time or take measures for maintenance.

5、Use lubricant: For the cam structure of the quick removal magnet, the regular addition of grease can reduce wear and maintain its good working condition.

6、Correct installation: ensure that the quick removal magnet is installed correctly to avoid magnetic weakening or damage caused by improper installation.

How does The Drawer magnets work?

2024-11-28 - tags：Carbon Stainless Steel Drawer Magnet Drawer magnets Large Tube Drawer Magnet Manual Clean Drawer Magnet Round Spout Drawer Magnet Self-Clean Drawer Magnet

The Drawer magnets can attract and separate ferromagnetic impurities from the materials by using magnetic force, and keep the magnets efficient through different cleaning mechanisms. This helps improve the purity of products and protect downstream equipment in industrial production. To enhance and guarantee the performance and lifespan of the drawer magnets, we need to regularly check and verify their performance. Just follow these steps:

1、Cleaning Frequency: It is recommended that the cleaning frequency be arranged properly to keep the accumulation of fine powder on the magnets to no more than 1mm and the coverage of magnetic surface to no more than 50%. The recommended cleaning interval is at least twice per 8-hour shift.

2、Cleaning operation: When cleaning, make sure that the product flow has been turned off and that the magnet assembly is empty. For the SimpleClean™ (manual cleaning) and EZ Clean programs, it is necessary to release the clamp on the side of the case, open the door and pull out the drawer assembly one by one, using a cloth or glove hand to wipe the collected stray metals until they reach the rear end of the tube, the non-magnetic area allows most of the collected material to easily come off or be wiped off.

3、Check the seals: Check the wiper seals every three to six months to verify the integrity of the seal. If a worn or damaged wiper seal needs to be replaced, follow the procedure provided, which includes disassembly, cleaning, and reassembly.

4、Check magnet strength: Use a Gauss meter to periodically measure the magnet strength to ensure it remains within the effective range. Typically, the final magnet strength should measure 10,000 Gauss to effectively capture even fine metal particles.

5、Check electrical and pneumatic components: For self-cleaning models, check that the electrical connections and pneumatic components are functioning properly, including the resistance of the solenoid coil, which should be approximately 7.9 kilo-ohms (cold, DC resistance).

6、Inspection and Maintenance: Inspect the various parts of the magnet, including tubes, bolts, seals, and other components to ensure they are not damaged or worn, and replace them if necessary.

7、Record Maintenance: Results of maintenance and testing should be recorded to demonstrate the performance and effectiveness of the magnets, which is critical to meeting food safety and quality standards.

What are the biggest process highlights of MagFlex Shuttering Magnet?

2024-11-28 - tags：MagFlex Shuttering Magnet MagFlex Shuttering Magnet System MagFlex Universal Magnets for Concrete Reusable MagFlex Magnets for Concrete Forming Reusable MagFlex Magnets for Construction

MagFlex Shuttering Magnet

The MagFlex Shuttering Magnets are an environmentally friendly, cost-effective, and highly efficient solution that has brought about a revolution in the precast concrete industry by minimizing waste, cutting costs, and enhancing construction efficiency. Renowned for their remarkable durability and reusability, these magnets are crafted from high-performance rare earth permanent magnet materials that exert a powerful attraction and guarantee the stability and safety of the formwork during concrete pouring. In its outstanding process, reusability constitutes one of its most prominent highlights, which is manifested in the following aspects:

MagFlex Shuttering Magnet

1、Durable high-performance Magnets: MagFlex Shuttering Magnets are fabricated from a high-performance rare earth permanent magnet material, which is hard and brittle, similar to ceramics. Hence, precautions should be taken to prevent drops and dislocations, and the use of hard tools (such as a hammer) to knock or collide with the magnets should be avoided to prevent deformation.

2、Maintenance and cleaning: Prior to use, ensure that the bottom and platform of the magnet are clean and smooth. If there is any foreign matter, clean it with a stainless steel scraper (an iron scraper will be adsorbed and cannot be used for cleaning). For concrete that is difficult to clean, a polishing knife can be employed. This indicates that MagFlex Shuttering Magnets can maintain their performance through simple cleaning and maintenance, facilitating reuse.

3、Avoid damage: When using and removing MagFlex Shuttering Magnets, direct strikes with a metal tool should be avoided. Instead, use the provided crowbar to lift the switch button to reduce the suction between the magnet and the platform and facilitate the removal of the magnet. This careful handling helps to extend the lifespan of the magnet and increase the number of reuse times.

4、Storage and maintenance: MagFlex Shuttering Magnets should be cleaned after usage and placed on a stainless steel cart to keep the magnets clean for subsequent use. They should not be placed on an iron cart to prevent adsorption and subsequent removal difficulties. Appropriate storage and maintenance measures assist in maintaining the performance of the magnet, enabling its reuse.

5、Structural stability: MagFlex Shuttering Magnets provide excellent stability and shape retention without compromising reusability due to bending.

6、Quick installation and fixing: MagFlex Shuttering Magnets are straightforward and rapid to install and are easily fixed and removed. This reduces wear on the magnets during construction and boosts the possibility of their reuse.

What can the Reusable Precast Concrete Shuttering Magnets get you?

2024-11-28 - tags：Eco-Friendly Reusable Concrete Shuttering Magnets High-Strength Reusable Magnets for Concrete Forms Reusable Concrete Magnets for Shuttering Reusable Magnets for Concrete Formwork Reusable Precast Concrete Shuttering Magnets precast concrete shuttering magnets

The Reusable Precast Concrete Shuttering Magnets represent a milestone in the advancement of the concrete industry. As their use in industrial buildings becomes increasingly prevalent, what significant changes can they bring to you?

1、Enhancing construction efficiency and minimizing costs: The implementation of a magnet formwork system can substantially reduce both the time and expenses associated with the installation and removal of formwork. According to research findings, this innovative system has the potential to decrease template installation time by as much as 70%. This improvement translates into heightened construction efficiency, thereby lowering labor and time-related costs.

2、Reusability: Precast concrete formwork magnets possess a service life exceeding 10 years and are designed for multiple uses. This inherent reusability substantially lowers material costs over time, as it eliminates the necessity for frequent changes to formwork systems.

3、Minimized material waste: The implementation of the magnet formwork system eliminates the need for welding or bolting to the formwork table, thereby preserving surface finish and mitigating direct damage to the concrete platform during operations. This approach not only reduces material waste but also enhances overall material efficiency.

4、Improved product quality: The magnet formwork system improves the quality of prefabricated components because it avoids damage to rigid platforms and prolongs the life of the mold. The high quality of the product reduces the cost of rework and repair, further improving the cost efficiency.

5、Reduced energy consumption: Since the welding process is not required, the use of magnetic forces can save high energy consumption. This not only reduces energy costs, but also meets the requirements of sustainable development.

6、Simplified workflow: The magnet formwork system simplifies the workflow, saves labor, and improves the efficiency of workshop management. This simplification helps to reduce operating errors and improve overall productivity.

7、Increase production capacity: Under the same manual conditions, the use of magnet formwork system can increase production capacity by 7 times. This improvement is directly related to cost-effectiveness, as more products can be produced in less time.

8、Maintenance Cost Reduction: The ongoing maintenance costs associated with the magnet template system are virtually negligible. This indicates that, over the long term, additional expenses remain minimal aside from the initial investment.

In summary, Reusable Precast Concrete Shuttering Magnets effectively controlled costs and improved the economic benefits of the project through various factors, including improving construction efficiency, reducing material waste, lowering energy consumption, simplifying workflows, and reducing maintenance costs.

Flat pack container house supplier modular house for project site

2024-11-22 - tags：Flat pack container modular house supplier container house for project site container modular house flat pack container house modular house flat pack container house supplier flat pack modular container house

Flat pack container house supplier modular house for project site is based on the single container house as the the basic unit, the single unit is built through special section steel welding and bolt connection, the different units are connected by bolts.

container house supplier

This container house specification as below

No.	Item	Description	Size	QTY	Unit	Remark
		Standard Size	6055mm2400mm2896mm	1	set
	includes	grayish white/ivory
1	Frame	top frame	size：6000mm2400mm160mm,2.0mm thickness,160 high galvanized main beam，C90301.6mm galvanized secondary beam, 20*20 square tube	1	set	The main beam and column are made of customized high-strength galvanized coils, with a galvanized layer of 100g/㎡.
		bottom frame	size：6000mm2400mm140mm,2.0mm thickness 140 high galvanized main beam，C100501.8mm galvanized secondary beam，L4 galvanized angle iron	1	set
		steel column	size：150mm150mm2535mm，2.0mm thick galvanized column	4	pcs
		Surface	Plastic powder baking varnish	1	set	The paint film adhesion is rated as level 1
2	Roof	color steel tile	0.5mm，grayish white，Workshop bite type	1	set
		glass wool+moisture-proof film	100mm thickness，Volumetric weight 24kg/m3	1	set	The combustion performance is A1 non-combustible
		193*2850 color Steel ceiling	0.5mm thickness，Profile machine drawing forming, invisible nail	1	set
3	Floor	cement fibrillate plate	18mm	1	set
		PVC floorslab	1.8mm	1	set
4	Wall	Glass wool color steel composite sandwich panel	0.376 outside color steel plate with orange peel, inner 0.326 color steel plate/50mm thickness/50kg glass wool, outside white gray or ivory white, inner white gray, size/1150mm*2535mm	15	pcs	Outer orange peel, inner plate
5	Window	Top-hung window	900mm*500mm	1	set
		Shutters	1150mm *440mm	1	set
6	Door	Steel door anti-theft lock	840mm*2035mm	1	set	Right hand inward
7	Electrical System	Concealed electric box	7-9 bits	1	set
		Leakage protection switch, air switch	32A、16A
		Industrial plug socket	Voltage 220V, 50Hz, 3 poles, 32A	1	set
		LED light	Light wire 2*1.5 square, 36W	2	set
		Exhaust fan	300mm*300mm	1	set
		Socket (wall)	Socket line 3*2.5 square, 10A five holes	4	set
		light switch		1	set
8	Indoor edge	PVC angle line	Top and column packages are white, skirting is brown	1	set
9	Drain	Flashing tank, gray	2695mm/5695mm	1	set
		PVC drain pipe	2720mm length*50MM	4	pcs

Features

1.Fast installation – short installation time is guaranteed by the integral hoisting and bolt connection; well-equipped saves the decoration cost

2.Neat and spacious – neat and beautiful appearance

3.Flexible combination – the container houses can form office building, temporary residence and etc.

4.Extreme Safe – wind-resistance; M8.0 anti-seismic intensity, and capable of resisting grade 10 typhoon

5.Waterproof structure – its roof adopts structural drainage design

Our Projects

We have done many projects in China and oversea markets.

FAQ

1.What's the MOQ for one shipment?

At least 1 unit.

2.what's the production time for one bulk shipment?

Around 7-15 days after receive the deposit.

3.If you can customized the design when we have layout?

Yes,we can customized the products depands on your layout.

4.What's the payment method?

Our payment method usually T/T 50% deposit, and the balance 50% paid before shipment.